Aerial Bundled Conductors Overhead Insulated Cable

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Aerial Bundled Conductors Overhead Insulated Cable

0.6/1kV, 6.35/11kV, 12.7/22kV and 19/33kV Overhead Insulated ABC Cable

Conductor: AAC AAAC ACSR Aluminium conductor, round stranded compressed (RM)

Insulation: XPLE compound, UV-resistant, PE

Professional Manufacturer & Supplier in China

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0.6/1kV, 6.35/11kV, 12.7/22kV and 19/33kV Overhead Insulated ABC Cable

Conductor: AAC AAAC ACSR Aluminium conductor, round stranded compressed (RM)

Insulation: XPLE compound, UV-resistant, PE

Professional Manufacturer & Supplier in China

Overview

Aerial Bundled Cables

600/1000V ABC –Aerial Bundled Cables to BS 7870-5 (AL/XLPE)

600/1000V ABC –Aerial Bundled Cables to NFC 33-209 (AL/XLPE)

600/1000V ABC –Aerial Bundled Cables to HD 626 S1 (AL/XLPE)

600/1000V ABC –Aerial Bundled Cables to IEC 60502 & TNB Specification (AL/PE)

600/1000V ABC –Aerial Bundled Cables to AS/NZS 3560.1 (AL/XLPE)

600/1000V ABC –Aerial Bundled Cables to DES/LVC/ABC Specification & IEC 60502 (AL/XLPE)

6.35/11kV & 12.7/22kV Non Screened ABC –Aerial Bundled Cables to AS/NZS 3599.1(AL/XLPE/HDPE)

6.35/11kV Screened ABC –Aerial Bundled Cables to AS/NZS 3599.1(AL/XLPE /CWS/HDPE)

12.7/22kV Screened ABC –Aerial Bundled Cables to AS/NZS 3599.1(AL/XLPE /CWS/HDPE)

Aluminium Conductor Cables

All Aluminum Conductor (AAC) Cables

All Aluminum Alloy Conductor (AAAC) Cables

Aluminum Conductor Steel Reinforced (ACSR) Cables

LV Aerial Bundled Conductor (ABC) Cables

MV Aerial Bundled Conductor (ABC) Cables

0.6/1kV LV Aerial Bundled Conductor (ABC) Cable

APPLICATION

Aerial Bundled Conductor cables can be used to replace bare conductor cables in overhead distribution systems. It is ideal for use in urban areas with congested power distribution and narrow lanes and by-lanes. The flexible system is much easier than conventional overhead power lines to re-route when demanded by changes in urban development plans.

CONSTRUCTION

ABC (Aerial Bundled Cables or Aerial Bundled Conductors) are several phase conductors insulated and tightly bundled together with bare neutral conductor for use in overhead power lines. It utilizes the same principles as used for bundled conductors, but are much closer together and each one, except the neutral line, is surrounded by a layer of insulation. This is in direct contrast to the traditional use of uninsulated conductors which are separated by air gaps. LV (Low Voltage) abc aluminum cable are already in use in many countries around the world.

STANDARDS

Basic design to AS/NZS 3560-1 / BS 7870 / TNB Specification(IEC 60502) / HD 626 S1 / NFC 33-209 standards.

Rated voltage	0.6/1KV ABC Cable
Cores	1,2,3, 4, 3+1,4+1 etc.
Section	10mm2~120mm2
Phase Conductor	Aluminium (AAC)
Neutral Conductor	AAAC/ACSR
Insulation	XLPE/ PE/ PVC/ LEPE/ HDPE
Standards:	NFC 33-209/ BS 7870-5/ IEC 60502/AS/NZS or according to your requirement.
Application	Overhead power transmission.

6.35/11kV, 12.7/22kV and 19/33kV MV Aerial Bundled Conductor (ABC) Cable

APPLICATION

Aerial bundled cables are mainly used for secondary overhead lines on poles or as feeders to residential premises.

Standards

Basic design to IEC 60502 / AS/NZS 3599-1 standards.

CONSTRUCTION

Phase Conductor: Circular compacted stranded H68 aluminium to BS2627.

Conductor Screen: Extruded semi-conductive layer.

Insulation: XLPE

Insulation Screen: Extruded semi-conductive layer.

Metallic Screen(optional): Copper wire screen or copper tape screen.

Separator: Semi-conductive swellable tape.

Outer Sheath: HDPE

Support Conductor: Galvanized steel wires.

Assembly: Three XLPE insulated screened cores are bundled around the galvanized steel wires in a right hand lay.

Parameter

0.6/1 KV ABC (Aerial Bundle) Cable- AS/NZS 3560.1 (AL/XLPE)

Number of Cores x Nominal Cross Section	Overall Diameter	Weight	Minimum Breaking Load	Current Rating
No.mm^2	mm	Kg/Km	KN	A
2x16 RM	15	140	4.4	78
2x25 RM	17.6	210	7	105
2x35 RM	19.6	270	9.8	125
2x50 RM	22.8	370	11.4	150
2x95 RM	30.6	680	15.3	230
3x25 RM	19	310	8.8	97
3x35 RM	21.1	410	9.8	120
3x50 RM	24.6	550	11.4	140
4x16 RM	18.1	290	8.8	74
4x25 RM	21.2	410	14	97
4x35 RM	23.7	550	19.6	120
4x50 RM	27.5	740	28	140
4x70 RM	31.9	1000	39.2	175
4x95 RM	36.9	1370	53.2	215
4x120 RM	40.6	1690	67.2	250
4x150 RM	43.9	2020	84	280

0.6/1 KV ABC-Aerial Bundled Cable- ES/LVC- IEC 60502-(AL/XLPE)

Number of cores x nominal cross section	min. breaking load of conductor strand	Current rating in the air	Outer diameter	Total weight
mm^2	kN	A	mm	kg/km
4x25 RM	3.5	84	21.5	420
4x35 RM	4.9	104	23.9	550
4x120+1x25 RM	16.8	246	43.8	1800
4x185+1x25 RM	25.9	332	50.7	2700

0.6/1 KV ABC-Aerial Bundle Cable- IEC 60502 & TNB-(AL/PE)

Number of cores x nominal cross section	min. breaking load of conductor strand	Current rating in the air	Outer diameter	Total weight
mm^2	kN	A	mm	kg/km
1x16+1x 25 RM	6.4	61	15.3	160
3x16+1x 25 RM	6.4	61	19	290
3x25+1x 25 RM	6.4	84	23.2	400
3x35+1x 25 RM	6.4	104	25.6	500
3x50+1x 35 RM	8.9	129	30	680
3x70+1x 50 RM	12.1	167	34.9	920
3x95+1x 70 RM	18	209	40.6	1270
3x120+1x 70 RM	18	246	44.1	1510
3x150+1x 95 RM	24.2	283	49.2	1870
3x185+1x120 RM	30.8	332	54.9	2340
3x25+1x25+1x16 RM	6.4	84	23.2	470
3x35+1x25+1x16 RM	6.4	104	25.6	560
3x50+1x35+1x16 RM	8.9	129	30	740
3x70+1x50+1x16 RM	12.1	167	34.9	980
3x95+1x70+1x16 RM	18	209	40.6	1330
3x120+1x70+1x16 RM	18	246	44.1	1580
3x150+1x95+1x16 RM	24.2	283	49.2	1940
3x185+1x120+1x16 RM	30.8	332	54.9	2410

0.6/1 KV ABC –Aerial Bundled Cables- BS 7870-5 (AL/XLPE)

Number of Cores x Nominal Cross Section	Overall Diameter	Weight	Maximum Conductor Resistance	Minimum Breaking Load	Current Rating
No.mm^2	mm	Kg/Km	Ω/Km	KN	A
1x16 RM	8	74	1.91	2.5	72
1x25 RM	9	106	1.2	4	107
1x35 RM	10.5	138	0.868	5.5	132
1x50 RM	11.8	182	0.641	8	165
1x70 RM	13	252	0.443	10.7	205
1x95 RM	15.4	333	0.32	13.7	240
1x120 RM	17	408	0.253	18.6	290
1x150 RM	19	502	0.206	23.2	334
1x185 RM	21	611	0.164	28.7	389
1x240 RM	24	801	0.125	37.2	467
2x16 RM	15.6	147	1.91	2.5	72
2x25 RM	18	208	1.2	4	107
2x35 RM	20	277	0.868	5.5	132
2x50 RM	23.5	361	0.641	8	165
2x70 RM	25.4	505	0.443	10.7	205
2x95 RM	30.3	666	0.32	13.7	240
2x150 RM	38	1004	0.206	23.2	334
4x16 RM	18.8	286	1.91	2.5	72
4x25 RM	21.2	430	1.2	4	107
4x35 RM	24.1	553	0.868	5.5	132
4x50 RM	27.8	746	0.641	8	165
4x70 RM	31.8	1009	0.443	10.7	205
4x95 RM	37.8	1332	0.32	13.7	240
4x120 RM	54.4	1632	0.253	18.6	290
4x50 + 1x25 RM	31.9	814	0.641/1.200	8.0/4.0	165/107
4x50 + 1x35 RM	31.9	845	0.641/0.868	8.5/5.5	165/132
4x70 + 1x25 RM	36	1105	0.443/1.200	10.7/4.0	205/107
4x70 + 2x25 RM	40	1217	0.443/1.200	10.7/4.0	205/107
4x95 + 1x25 RM	41.8	1438	0.320/1.200	13.7/4.0	240/107
4x95 + 2x25 RM	42	1544	0.320/1.200	13.7/4.0	240/107
4x120 + 1x25 RM	59	2050	0.253/1.200	18.6/4.0	290/107

0.6/1 KV ABC –Aerial Bundled Cables – NFC 33-209 (AL/XLPE)

Number of Cores x Nominal Cross Section	Overal Diameter	Weight	Maximum Conductor Resistance	Minimum Breaking Load	Current Rating
No.mm^2	mm	Kg/Km	Ω/Km	KN	A
2x10 RM	12.8	93	3.08	1.5	38
4x10 RM	15.4	183	3.08	1.5	38
2x16 RM	14.8	129	1.91	2.3	72
2x16 RN + 2x1.5 RE	14.8	176	1.910/12.100	2.3	72
4x16 RM	17.8	257	1.91	2.3	72
4x16 RN + 2x1.5 RE	17.8	304	1.910/12.100	2.3	72
2x25 RM	18	202	1.2	3.8	107
2x25 RM + 2x1.5 RE	18	249	1.200/12.100	3.8	107
4x25 RM	21.7	404	1.2	3.8	107
4x25 RM + 2x1.5 RE	21.7	451	1.200/12.100	3.8	107
2x35 RM	20.8	269	0.868	5.2	132
2x35 RM + 2x1.5 RE	20.8	316	0.868/12.100	5.2	132
4x35 RM	25.1	539	0.868	5.2	132
4x35 RM + 2x1.5 RE	25.1	586	0.868/12.100	5.2	132
2x50 RM	23.4	352	0.641	7.6	165
2x50 RM + 2x1.5 RE	23.4	399	0.641/12.100	7.6	165
1x54.6 RM + 3x25 RM	21.7	507	0.630/1.200	3.8	107
1x54.6 RM + 3x25 RM + 1x16 RM	24.3	573	0.630/1.200/1.910	3.8/2.3	107/72
1x54.6 RM + 3x25 RM + 2x16 RM	29.7	639	0.630/1.200/1.910	3.8/2.3	107/72
1x54.6 RM + 3x25 RM + 3x16 RM	31.1	705	0.630/1.200/1.910	3.8/2.3	107/72
1x54.6 RM + 3x35 RM	25.1	615	0.630/0.868	5.2	132
1x54.6 RM + 3x35 RM + 1x16 RM	28.1	680	0.630/0.868/1.910	5.2/2.3	132/72
1x54.6 RM + 3x35 RM + 2x16 RM	34.3	748	0.630/0.868/1.910	5.2/2.3	132/72
1x54.6 RM + 3x35 RM + 3x16 RM	35.9	814	0.630/0.868/1.910	5.2/2.3	132/72
1x54.6 RM + 3x35 RM + 1x25 RM	28.1	714	0.630/0.868/1.200	5.2/3.8	132/107
1x54.6 RM + 3x50 RM	28.2	741	0.630/0.641	7.6	165
1x54.6 RM + 3x50 RM + 1x16 RM	31.6	806	0.630/0.641/1.910	7.6/2.3	165/72
1x54.6 RM + 3x50 RM + 2x16 RM	38.6	875	0.630/0.641/1.910	7.6/2.3	165/72
1x54.6 RM + 3x50 RM + 3x16 RM	40.4	940	0.630/0.641/1.910	7.6/2.3	165/72
1x54.6 RM + 3x50 RM + 1x25 RM	31.6	841	0.630/0.641/1.200	7.6/3.8	165/107
1x54.6 RM + 3x70 RM	33	950	0.630/0.443	10.2	205
1x54.6 RM + 3x70 RM + 1x16 RM	37	1014	0.630/0.443/1.910	10.2/2.3	205/72
1x54.6 RM + 3x70 RM + 2x16 RM	45.2	1083	0.630/0.443/1.910	10.2/2.3	205/72
1x54.6 RM + 3x70 RM + 3x16 RM	47.3	1148	0.630/0.443/1.910	10.2/2.3	205/72
1x54.6 RM + 3x70 RM + 1x25 RM	37	1048	0.630/0.443/1.200	10.2/3.8	205/107
1x54.6 RM + 3x70 RM + 2x25 RM	45.2	1150	0.630/0.443/1.200	10.2/3.8	205/107
1x54.6 RM + 3x70 RM + 3x25 RM	47.3	1250	0.630/0.443/1.200	10.2/3.8	205/107
1x54.6 RM + 3x95 RM	37.4	1176	0.630/0.320	13.5	240
1x54.6 RM + 3x95 RM + 1x16 RM	41.9	1243	0.630/0.320/1.910	13.5/2.3	240/72

0.6/1 KV-ABC -Aerial Bundle Cable- HD 626 S1 (AL/XLPE)

Number of cores x nominal cross section	min. breaking load of conductor strand	Current rating in the air	Outer diameter	Total weight
mm^2	kN	A	mm	kg/km
2x 16 RM	1910	2,5	72	147
2x 25 RM	1200	4,0	107	208
2x 35 RM	0,868	5,5	132	277
2x 50 RM	0,641	8,0	165	361
4x 16 RM	1910	2,5	72	286
4x 25 RM	1200	4,0	107	430
4x 35 RM	0,868	5,5	132	553
4x 50 RM	0,641	8,0	165	746
4x 70 RM	0,443	10,7	205	1009
4x 95 RM	0,320	13,7	240	1332
4x 120 RM	0,253	18,6	290	1632
4x 35 + 1x 35 RM	0,868 / 0,868	5,5 / 5,5	132 / 132	694
4x 50 + 1x 25 RM	0,641 / 1,200	8,0 / 4,0	165 / 107	814
4x 50 + 1x 35 RM	0,641 / 0,868	8,5 / 5,5	165 / 132	845
4x 70 + 1x 25 RM	0,443 / 1,200	10,7 / 4,0	205 / 107	1105
4x 70 + 2x 25 RM	0,443 / 1,200	10,7 / 4,0	205 / 107	1217
4x 70 + 1x 35 RM	0,443 / 0,868	10,7 / 5,5	205 / 132	1150
4x 70 + 2x 35 RM	0,443 / 0,868	10,7 / 5,5	205 / 132	1289
4x 95 + 1x 25 RM	0,320 / 1,200	13,7 / 4,0	240 / 107	1438
4x 95 + 1x 35 RM	0,320 / 0,868	13,7 / 5,5	240 / 132	1467
4x 95 + 2x 25 RM	0,320 / 1,200	13,7 / 4,0	240 / 107	1544

6.35/11kV & 12.7/22kV Al/XlPE /HDPE Non-Screened Cables ABC Cable-AS/NZS 3599.1 Standard

number of cores x nominal cross section	Nominal conductor diameter	Nominal insulation thickness	Nominal insulation screen thickness	Nominal sheath thickness	AAAC/1120 support conductor size	Nominal overall diameter	Weight	Continuous current rating, A
								Still air	1m/s wind	2m/s wind
mm^2	mm	mm	mm	mm	No/mm	mm	kg/km	A	A	A
6.35/11kV
3x35	6.9	3.4	0.8	1.2	7/4.75	52.4	1370	110	155	185
3x50	8.1	3.4	0.8	1.2	7/4.75	54.6	1530	130	185	225
3x70	9.7	3.4	0.8	1.2	7/4.75	57.8	1790	160	235	280
3x95	11.4	3.4	0.8	1.2	7/4.75	61.3	2100	195	285	345
3x120	12.8	3.4	0.8	1.2	19/3.50	67.3	2540	230	335	405
3x150	14.2	3.4	0.8	1.2	19/3.50	70.1	2840	255	380	460
3x185	15.7	3.4	0.8	1.2	19/3.50	73.1	3190	295	440	530
12.7/22kV
3x35	6.9	5.5	0.8	1.2	7/4.75	61	1780	110	155	180
3x50	8.1	5.5	0.8	1.2	7/4.75	63.3	1970	130	185	220
3x70	9.7	5.5	0.8	1.2	7/4.75	66.5	2260	160	230	275
3x95	11.4	5.5	0.8	1.2	7/4.75	69.9	2600	195	285	335
3x120	12.8	5.5	0.8	1.2	19/3.50	75.9	3070	225	330	395
3x150	14.2	5.5	0.8	1.2	19/3.50	78.7	3390	255	375	450
3x185	15.7	5.5	0.8	1.2	19/3.50	81.7	3760	290	435	520

6.35/11kV & 12.7/22kV AL/XLPE /CWS/HDPE Screened Cables ABC Cable-AS/NZS 3599.1 Standard

Number of Cores x Nominal Cross Section	Diameter of Conductor	Thickness of Insulation	Thickness of Insulation Screen	Copper Wire Screen Stranding	Thickness of Sheath	Galvanized Steel Wire Stranding	Nominal Sectional Area	Breaking Load
No.mm^2	mm	mm	mm	No.mm	mm	No.mm	mm^2	KN
6.35/11 kV Light Duty Screen
3x35	6.9	3.4	0.8	25/0.85	1.8	7/2.00	54.1	1820
3x35	6.9	3.4	0.8	25/0.85	1.8	19/2.00	58.1	2130
3x50	8.1	3.4	0.8	25/0.85	1.8	19/2.00	60.4	2300
3x70	9.7	3.4	0.8	25/0.85	1.8	19/2.00	63.6	2570
3x95	11.4	3.4	0.8	25/0.85	1.8	19/2.00	67	2900
3x120	12.8	3.4	0.8	25/0.85	1.8	19/2.00	69.8	3190
3x150	14.2	3.4	0.8	25/0.85	1.9	19/2.00	73	3530
3x185	15.7	3.4	0.8	25/0.85	1.9	19/2.00	76	3890
6.35/11 kV Heavy Duty Screen
3x35	6.9	3.4	0.8	40/0.85	1.8	7/2.00	54.1	2050
3x35	6.9	3.4	0.8	40/0.85	1.8	19/2.00	58.1	2360
3x50	8.1	3.4	0.8	23/1.35	1.8	19/2.00	62.4	2820
3x70	9.7	3.4	0.8	32/1.35	1.8	19/2.00	65.6	3440
3x95	11.4	3.4	0.8	39/1.35	1.8	19/2.00	69	4030
3x120	12.8	3.4	0.8	39/1.35	1.8	19/2.00	71.8	4320
3x150	14.2	3.4	0.8	39/1.35	1.9	19/2.00	75	4670
3x185	15.7	3.4	0.8	39/1.35	1.9	19/2.00	78	5020
12.7/22 kV Light Duty Screen
3x35	6.9	5.5	0.8	25/0.85	1.8	7/2.00	62.7	2280
3x35	6.9	5.5	0.8	25/0.85	1.8	19/2.00	66.7	2580
3x50	8.1	5.5	0.8	25/0.85	1.8	19/2.00	69	2780
3x70	9.7	5.5	0.8	25/0.85	1.9	19/2.00	72.6	3110
3x95	11.4	5.5	0.8	25/0.85	1.9	19/2.00	76	3460
3x120	12.8	5.5	0.8	25/0.85	2	19/2.00	79.2	3810
3x150	14.2	5.5	1	25/0.85	2	19/2.00	82.8	4230
3x185	15.7	5.5	1	25/0.85	2.1	19/2.00	86.2	4650
12.7/22 kV Heavy Duty Screen
3x35	6.9	5.5	0.8	40/0.85	1.8	7/2.00	62.7	2510
3x35	6.9	5.5	0.8	40/0.85	1.8	19/2.00	66.7	2810
3x50	8.1	5.5	0.8	23/1.35	1.8	19/2.00	71	3300
3x70	9.7	5.5	0.8	32/1.35	1.9	19/2.00	74.6	3970
3x95	11.4	5.5	0.8	39/1.35	1.9	19/2.00	78	4600
3x120	12.8	5.5	0.8	39/1.35	2	19/2.00	81.2	4950
3x150	14.2	5.5	1	39/1.35	2	19/2.00	84.8	5360
3x185	15.7	5.5	1	39/1.35	2.1	19/2.00	88.2	5790

IEC 60502 6.35/11kV 19/33 kV ABC for Overhead Distribution Lines

IEC 60502 6.35/11 kV ABC for Overhead Distribution Lines
Number of Cores x Nominal Cross Section	Phase Conductor			Messenger Suspension Unit			Continuous current rating at 300C ambient temp
Number of Cores x Nominal Cross Section	Stranding	Nominal Sectional Area	Maximum Conductor Resistance	Stranding	Nominal Sectional Area	Breaking Load	Continuous current rating at 300C ambient temp
No.mm^2	No.mm	mm^2	Ω/Km	No.mm	mm^2	KN	A
3X50 + 1X25	19/1.78	50	0.641	7/3.0	50	60	116
3X70 + 1X50	19/.14	70	0.443	7/3.15	50	62	210
3X95+ 1X50	19/2.52	95	0.32	7/3.0	50	60	173
3X185+1X120	37/2.52	185	0.164	7/4.67	120	150	259
3X150 +1X50	37/2.25	150	0.206	7/3.15	50	62	365
3X240 +1X50	61/2.25	240	0.125	7/3.15	50	62	500
IEC 60502 19/33 kV ABC for Overhead Distribution Lines
Number of Cores x Nominal Cross Section	Phase Conductor			Messenger Suspension Unit			Continuous current rating at 300C ambient temp
Number of Cores x Nominal Cross Section	Stranding	Nominal Sectional Area	Maximum Conductor Resistance	Stranding	Nominal Sectional Area	Breaking Load	Continuous current rating at 300C ambient temp
No.mm^2	No.mm	mm^2	Ω/Km	No.mm	mm^2	KN	A
3X50 + 1X50	19/1.78	50	0.641	7/3.0	50	60	165
3X150+ 1X50	37/2.25	150	0.206	7/3.0	50	60	315
3X185+1X70	37/2.52	185	0.164	7/3.57	70	91	355
3X70 +1X50	19/2.14	7	0.443	7/3.15	50	62	250
3X150 +1X50	37/2.25	150	0.206	7/3.15	50	62	370

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Hebei Hualun Cable Co., LTD., founded in November 1985, is the designated manufacturer of the Ministry of Electrical and Mechanical Engineering, is a large key enterprise in North China, the company is located in Hejian Industrial zone, Hebei Province, in the center of Beijing, Tianjin, stone triangle,

+86-18945687276

hualuncableco@gmail.com

Xingbieying Industrial Zone, Hejian City, Hebei Province